Advancing Wind Turbine Gearbox Durability with Eco-friendly GO Nanolubricants: CFD Simulation–Experiment Synergy for Understanding Flow Dynamics, Wear Suppression and Surface Restoration Mechanisms

This investigation evaluates the performance enhancement of wind turbine gearbox lubrication systems through graphene oxide (GO) nanoparticle additives, a crucial advancement for sustainable energy infrastructure. By integrating computational fluid dynamics (CFD) modeling with empirical testing, the impact of GO particle concentration on lubrication dynamics, self-healing properties, and wear reduction is comprehensively investigated. A specialized nanofluid lubrication test rig was developed to quantify gear wear patterns across varying GO concentrations. The rotating fluid-particle dynamics were precisely simulated using a sliding mesh technique coupled with a VOF-DPM hybrid multiphase approach. Lubricant distribution patterns were characterized at rotational velocities spanning 600-1800   rpm, revealing three distinct nanoparticle behaviors: surface adhesion, centrifugal ejection, and splash dispersion. The nanoparticle-gear interaction mechanism demonstrates intricate dynamics governed by interfacial adhesion, rotational forces, and surface contact effects. For 4   wt% GO concentration, particles exhibit ordered trajectories, contrasting with chaotic movements of 1   wt%. Higher concentrations lead to increased internal collision behavior and coupling force. Furthermore, the experiment demonstrates that nanoparticles potentially diffuse into the metal matrix during friction, improving the self-healing capabilities. The maximum root wear depth is significantly reduced by 43%, and the wear volume decreases by 140% at a 4   wt% GO concentration compared to 2   wt%. These findings highlight the potential of GO-infused nanofluids to improve wear resistance, reduce maintenance costs, and extend the lifespan of wind turbine gearboxes, contributing to the reliability and sustainability of wind energy generation.

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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