Cu doping in TiNbCrZrN high-entropy ceramic films: structural and mechanical optimization for enhanced resistance to hydrogen-induced brittleness

High-entropy nitride ceramic films demonstrate exceptional wear resistance through their extreme hardness but suffer from inherent brittleness that compromises service reliability in hydrogen-rich environments. This study adopted a copper-phase toughening strategy for TiNbCrZrCuN films synthesized by high-power impulse magnetron sputtering (HiPIMS), systematically investigating the effects of Cu doping (0–9.2 at%) on the microstructural evolution and mechanical properties of the films. The optimal 2.1 at% Cu-doped film achieves a synergistic combination of solid solution strengthening and copper-mediated ductile-phase toughening, resulting in balanced mechanical performance with 18.5 GPa hardness and enhanced fracture toughness. The Cu-containing films reduces wear rate by 43 % (2.43 × 10 −6 mm 3/N m) compared to Cu-free counterparts through crack deflection at Cu-rich interfaces and plastic strain accommodation. Electrochemical hydrogen charging tests further reveal enhanced hydrogen embrittlement resistance of Cu-doped films, with their service life extended by 150 % due to Cu-induced partial amorphization that obstructs hydrogen diffusion pathways, enabling the film to achieve a lower hydrogen diffusion coefficient (1.3 × 10 −9 cm 2/s) and higher hydrogen trap density (1.4 × 10 −3 mol/cm 3) while maintaining mechanical integrity. The findings demonstrate the effectiveness of ductile-phase toughening strategy in overcoming the intrinsic brittleness limitation of ceramic nitride films, providing a viable pathway for designing wear-resistant films capable of withstanding combined mechanical stresses and hydrogen-induced degradation.

相关文章

  • Perovskite–organic tandem solar cells with a photo-transformable stabilizer
    [Ruihan Wu, Shucheng Qin, Tianwei Zou, Xin Jiang, Senyao Wang, Siyu Zhuang, Hongyu Li, Yiyang Wang, Siguang Li, Minchao Liu, Yishun Feng, Yufei Gong, Haozhe He, Peiwen Liao, Yu Chen, Jinyuan Zhang, Xiaojun Li, Lei Meng, Yongfang Li]
  • A systematic theoretical study on the structure–property relationships of fluorinated linear carbonates based on molecular simulation and machine learning
    [Haoxuan He, Wei Lin, Yuxuan Chen, Yaqian Deng, Zhengyuan Xiong, Dian Zhou, Peinan Lin, Yiren Tao, Rui Xia, Enheng Zhang, Jiaxin Chen, Yenan Xu, Xinyu Liu, Yuqing Liao, Yu Ying, Qiang Ru, Jianhui Li]
  • Dual-stabilization strategy enabled high-entropy sulfide@carbon spheres for high-performance sodium storage
    [Xinyu Liu, Xingbo Yu, Jianlong Wang, Binbin Zhang, Baixin Han, Guoli Zhang, Kaixi Li, Taotao Guan]
  • qq

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ex

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    yx

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ph

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    广告图片

    润滑集